Epoxy Mortar

Product Details

Epoxy mortar flooring is a high-strength, ultra-wear-resistant industrial flooring solution. By incorporating quartz sand of varying particle sizes into epoxy resin and applying it as a thick mortar intermediate layer, it achieves exceptional impact resistance, heavy-load bearing capacity, and abrasion resistance. The surface is robust and durable, featuring a seamless, dust-proof finish that is easy to clean. It is particularly suitable for industrial workshops, warehouses, logistics centers, and parking lots that frequently endure heavy vehicle traffic, mechanical equipment impacts, and high-intensity abrasion.

Construction Steps

1. Substrate Preparation: Mechanically rough-grind the substrate to achieve a level surface. Remove laitance, oil stains, loose particles, and repair cracks and pits. Ensure the surface is dry and free of hollow areas.

2. Epoxy Primer: Apply using roller or trowel techniques to enhance substrate adhesion and sealing properties, providing a solid bonding foundation for subsequent coatings.

3. Epoxy Intermediate Coat: Applied by troweling or scraping to enhance abrasion and impact resistance, fill substrate imperfections, and improve surface levelness.

4. Fine Grinding and Dust Removal: Mechanically grind the intermediate coat to remove loose particles, residual debris, and eliminate scratches or unevenness, enhancing floor flatness.

5. Epoxy Putty: Applied by troweling to achieve precise leveling of the intermediate coat, effectively eliminating microscopic surface irregularities and sealing fine pores;

6. Epoxy Topcoat: Applied by rolling to form a high-density protective layer that blocks media penetration, ensuring the comprehensive performance of the flooring system.